PET Food Processing - June 2021 - 50

EQUIPMENT
Running in the 5,000 to 6,000 lbs-perhour
range, Reading Bakery System's standard
baked lines fall in line with standard
cookie systems. With very little effort, the
oven can be sized to bake 20,000 lbs per
hour, which will match the typical high
pressure extruder's throughput, said Sam
Pallottini, director, cookie, crackers and
pet food sales, Reading Bakery Systems.
" The preference for baked is growing
in popularity because the baking process
does not destroy the vitamins and proteins,
helping to retain a product's nutritional
value, " Pallottini said.
Improvements in drying technology
can also reduce energy consumption, increase
production throughput rate, reduce
yield loss by not over-drying the product,
and improve product consistency and
quality by not under-drying the product
and drying all the product consistently.
When feed is overdried, too much water
evaporates, which then must be replaced
with raw ingredients - resulting in dramatic
product losses over time.
Moisture Pro, a B├╝hler Insights tool,
can capture a reading every second,
helping to reduce time-based moisture
deviation. As an inline moisture sensor
takes a reading, a written algorithm
can help control temperature settings
to consistently achieve the desired output,
ensuring precise moisture content
is achieved along with the safety of the
product. Through small, immediate adjustments,
processors can continuously
monitor and control the moisture content
of a product exiting the dryer, leading
to production gains.
Processors today require the
flexibility to run many different
product styles on the same extruder.
Clextral
New considerations
The ability to make consistent and accurate
assessments is growing in importance
as pet food becomes more premium. The
premiumization of sustainable pet foods
includes ingredients enabling a label to
claim meat or fresh meat, including fresh
or frozen deboned meats or innards from
beef, pigs, lamb, poultry and venison,
something that is driving a lot of research
into the use of real meat or meat by-products,
Carney shared. Alternative and unexpected
protein innovations, such as alli50
PET FOOD PROCESSING | June 2021 | www.petfoodprocessing.net
gator, duck and rabbit, are also generating
interest among processors.
" Manufacturers are interested in processing
the highest quantities possible in
a variety of forms such as minced meats,
processed meats and meat slurries, "
Carney said.
On the flip side, there is a growing call
for the inclusion of plant-based ingredients
and demonstration of sustainability.
These on-trend products embrace ingredient
transparency, featuring alternative,
non-animal protein sources and low-impact
processing techniques. Such innovations
include the use of legumes, pulses,
marine algae and insects, a sustainable
food source combining high palatability
and digestibility.
" We're observing
a growing
importance for
precision process
monitoring
through the
feed system
- increasing
consistency from
batch to batch
and shift to shift. "
Patrick McGady, Handtmann
When fielding demand for grain-free
diets containing fresh meat and fish,
Clextral cautions the addition of fresh
meat
to kibble processing will necessitate
modifications to achieve the correct
moisture and texture, making testing important,
according to Sylvie Brunel, process
and products development manager,
Clextral, Firminy, France.
The combination of high temperature
and high pressure produces foods that
are highly digestible and free of pathogens,
she continued. Applying a continu
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PET Food Processing - June 2021

Table of Contents for the Digital Edition of PET Food Processing - June 2021

PET Food Processing - June 2021 - Intro
PET Food Processing - June 2021 - 1
PET Food Processing - June 2021 - 2
PET Food Processing - June 2021 - 3
PET Food Processing - June 2021 - 4
PET Food Processing - June 2021 - 5
PET Food Processing - June 2021 - 6
PET Food Processing - June 2021 - 7
PET Food Processing - June 2021 - 8
PET Food Processing - June 2021 - 9
PET Food Processing - June 2021 - 10
PET Food Processing - June 2021 - 11
PET Food Processing - June 2021 - 12
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PET Food Processing - June 2021 - 14
PET Food Processing - June 2021 - 15
PET Food Processing - June 2021 - 16
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PET Food Processing - June 2021 - 18
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PET Food Processing - June 2021 - 20
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http://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-june-2021
http://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-march-2021
http://digital.petfoodprocessing.net/sosland/pfp/2020_12_01
http://digital.petfoodprocessing.net/sosland/pfp/2020_10_01
http://digital.petfoodprocessing.net/sosland/pfp/2020_09_01
http://digital.petfoodprocessing.net/sosland/pfp/2020_06_01
http://digital.petfoodprocessing.net/sosland/pfp/2020_03_01
http://digital.petfoodprocessing.net/sosland/pfp/2019_12_01
http://digital.petfoodprocessing.net/sosland/pfp/2019_10_01
http://digital.petfoodprocessing.net/sosland/pfp/2019_09_01
http://digital.petfoodprocessing.net/sosland/pfp/2019_06_01
http://digital.petfoodprocessing.net/sosland/pfp/2019_03_01
http://digital.petfoodprocessing.net/sosland/pfp/2018_12_01
http://digital.petfoodprocessing.net/sosland/pfp/2018_09_01
http://digital.petfoodprocessing.net/sosland/pfp/2018_06_01
http://digital.petfoodprocessing.net/sosland/pfp/2018_03_01
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