PET Food Processing - March 2020 - 28

FOOD SAFETY

"Take the time before a recall occurs
to consider your organization's own
capabilities and messaging."
Dana Brooks, Pet Food Institute
Mitchell emphasizes the importance to notify distributors and other stakeholders early in the process so
they hear the information directly from the processor
and not from competitors, the media or regulators. "This
assures that the supply chain has accurate, timely information and allows processors to define the issue on their
own terms," she adds.
Billie Johnson, Ph.D., food safety and regulatory
compliance manager, BHJ North America, Omaha,
Nebraska, says having a validated program in place is
key to dealing with a recall. "What I mean here is repeatedly testing the full process to ensure a true recall program is in place and fully functional," she says. "Many
companies say they have a recall policy but have never
truly tested it before being in a real recall. Being in a recall is not the time to find out the program is flawed."
Mock traceability exercises are good but fully testing
the ability to assemble the recall team and understanding where weaknesses lie is very important to creating
a good program, Johnson adds. Many recalls can be
prevented by having the appropriate equipment, solid
monitoring techniques, training and policies in place,
she says. "Third-party food safety audits are a means to
verify programs are in place and that drills have been
conducted to ensure the recall plan works," she adds.
Adam Stroh, process project manager for Stellar,
Jacksonville, Florida, says there are two main things pet
food processors must do to be prepared for a recall. First,
they should always properly document the quality control
checks for their processes, ideally at 15-minute intervals.
Second, they should establish a company-wide hazard
analysis critical control point (HACCP) plan, which
notes HACCPs such as x-ray, metal detection and vision
systems, to name a few, he says.
Processors should also establish good manufacturing

28

PET FOOD PROCESSING | March 2020 | www.petfoodprocessing.net

practices (GMPs) for how the company approaches its
process. "If and when a recall is suspected, paperwork
from the window of time in question would be pulled
and documentation from that process showing acceptable checks would help narrow down any questionable
product that's been released," Stroh says. "Response time
will vary depending on where the product in question is
at the time of the incident."
Additionally, he says proper training of plant personnel is a key aspect to minimizing product recalls. "All
employees should be aware of the company's expectations and be instructed to report an issue if they see
one," Stroh says. "If the whole team is aware of these
standards and is motivated to perform their jobs properly as a team, it will greatly reduce the possibility of a
product recall." Above all else, Stroh emphasizes the
importance of documentation, documentation and
more documentation.

Potential causes of recalls
Brooks says it's important for companies to remember
that recalls can happen for a variety of reasons thanks to
an evolving regulatory landscape and engaged shopper
base, and this can impact how pet food makers weigh
possible scenarios. "For example, a pet food maker's
internal monitoring program may identify an out-ofspecification step in the manufacturing process that can
lead to an issue, such as a mislabeled product or ingredient imbalance," she says.
As the internal systems trigger a concern, pet food
makers can voluntarily recall a product. "Otherwise,
Above: Recall preparedness includes testing for causes such as
foreign material contamination to ensure the plan is functional.
©Andrey - stock.adobe.com


http://www.petfoodprocessing.net

PET Food Processing - March 2020

Table of Contents for the Digital Edition of PET Food Processing - March 2020

PET Food Processing - March 2020
Contents
OFF THE LEASH - Dearth of data
TRENDS - Pets vs. planet
PLANT PROFILE - Recognized as Champions
FOOD SAFETY - Plan, test, improve, repeat
REGULATORY - Building on success
INGREDIENTS - Balanced benefits
FORMULATION - Understanding palatability
EQUIPMENT - Eye on dry
EQUIPMENT - Key to kibble control
OPERATIONS - 21st century pest control
PACKAGING - The singles scene
BEST IN SHOW
PATENTS TO PONDER
EVENTS
CLASSIFIED ADVERTISING
AD INDEX
SIT, STAY, READ
PET Food Processing - March 2020 - PET Food Processing - March 2020
PET Food Processing - March 2020 - PET Food Processing - March 2020
PET Food Processing - March 2020 - 2
PET Food Processing - March 2020 - 3
PET Food Processing - March 2020 - 4
PET Food Processing - March 2020 - Contents
PET Food Processing - March 2020 - OFF THE LEASH - Dearth of data
PET Food Processing - March 2020 - 7
PET Food Processing - March 2020 - 8
PET Food Processing - March 2020 - TRENDS - Pets vs. planet
PET Food Processing - March 2020 - 10
PET Food Processing - March 2020 - 11
PET Food Processing - March 2020 - 12
PET Food Processing - March 2020 - 13
PET Food Processing - March 2020 - 14
PET Food Processing - March 2020 - 15
PET Food Processing - March 2020 - PLANT PROFILE - Recognized as Champions
PET Food Processing - March 2020 - 17
PET Food Processing - March 2020 - 18
PET Food Processing - March 2020 - 19
PET Food Processing - March 2020 - 20
PET Food Processing - March 2020 - 21
PET Food Processing - March 2020 - 22
PET Food Processing - March 2020 - 23
PET Food Processing - March 2020 - 24
PET Food Processing - March 2020 - 25
PET Food Processing - March 2020 - 26
PET Food Processing - March 2020 - FOOD SAFETY - Plan, test, improve, repeat
PET Food Processing - March 2020 - 28
PET Food Processing - March 2020 - 29
PET Food Processing - March 2020 - 30
PET Food Processing - March 2020 - 31
PET Food Processing - March 2020 - 32
PET Food Processing - March 2020 - REGULATORY - Building on success
PET Food Processing - March 2020 - 34
PET Food Processing - March 2020 - 35
PET Food Processing - March 2020 - 36
PET Food Processing - March 2020 - INGREDIENTS - Balanced benefits
PET Food Processing - March 2020 - 38
PET Food Processing - March 2020 - 39
PET Food Processing - March 2020 - 40
PET Food Processing - March 2020 - 41
PET Food Processing - March 2020 - 42
PET Food Processing - March 2020 - FORMULATION - Understanding palatability
PET Food Processing - March 2020 - 44
PET Food Processing - March 2020 - 45
PET Food Processing - March 2020 - 46
PET Food Processing - March 2020 - 47
PET Food Processing - March 2020 - 48
PET Food Processing - March 2020 - EQUIPMENT - Eye on dry
PET Food Processing - March 2020 - 50
PET Food Processing - March 2020 - 51
PET Food Processing - March 2020 - 52
PET Food Processing - March 2020 - 53
PET Food Processing - March 2020 - 54
PET Food Processing - March 2020 - 55
PET Food Processing - March 2020 - 56
PET Food Processing - March 2020 - EQUIPMENT - Key to kibble control
PET Food Processing - March 2020 - 58
PET Food Processing - March 2020 - 59
PET Food Processing - March 2020 - 60
PET Food Processing - March 2020 - OPERATIONS - 21st century pest control
PET Food Processing - March 2020 - 62
PET Food Processing - March 2020 - 63
PET Food Processing - March 2020 - 64
PET Food Processing - March 2020 - 65
PET Food Processing - March 2020 - 66
PET Food Processing - March 2020 - PACKAGING - The singles scene
PET Food Processing - March 2020 - 68
PET Food Processing - March 2020 - 69
PET Food Processing - March 2020 - 70
PET Food Processing - March 2020 - 71
PET Food Processing - March 2020 - 72
PET Food Processing - March 2020 - 73
PET Food Processing - March 2020 - BEST IN SHOW
PET Food Processing - March 2020 - 75
PET Food Processing - March 2020 - PATENTS TO PONDER
PET Food Processing - March 2020 - 77
PET Food Processing - March 2020 - 78
PET Food Processing - March 2020 - EVENTS
PET Food Processing - March 2020 - CLASSIFIED ADVERTISING
PET Food Processing - March 2020 - AD INDEX
PET Food Processing - March 2020 - SIT, STAY, READ
PET Food Processing - March 2020 - 83
PET Food Processing - March 2020 - 84
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-october-2022
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-september-2022
https://digital.petfoodprocessing.net/sosland/pfp/-pet-food-processing-june-2022
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-march-2022
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-december-2021
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-october-2021
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-september-2021
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-june-2021
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-march-2021
https://digital.petfoodprocessing.net/sosland/pfp/2020_12_01
https://digital.petfoodprocessing.net/sosland/pfp/2020_10_01
https://digital.petfoodprocessing.net/sosland/pfp/2020_09_01
https://digital.petfoodprocessing.net/sosland/pfp/2020_06_01
https://digital.petfoodprocessing.net/sosland/pfp/2020_03_01
https://digital.petfoodprocessing.net/sosland/pfp/2019_12_01
https://digital.petfoodprocessing.net/sosland/pfp/2019_10_01
https://digital.petfoodprocessing.net/sosland/pfp/2019_09_01
https://digital.petfoodprocessing.net/sosland/pfp/2019_06_01
https://digital.petfoodprocessing.net/sosland/pfp/2019_03_01
https://digital.petfoodprocessing.net/sosland/pfp/2018_12_01
https://digital.petfoodprocessing.net/sosland/pfp/2018_09_01
https://digital.petfoodprocessing.net/sosland/pfp/2018_06_01
https://digital.petfoodprocessing.net/sosland/pfp/2018_03_01
https://www.nxtbookmedia.com